Precision Batching

Manufacturing Facility

German technology meets absolute Indian structural requirements. Visit our state-of-the-art dry-mix processing unit.

Old Kadapa Unit

State-of-the-Art Automation Plant

Bycrete's primary manufacturing facility spans over 4 acres in Modameedapalli, Old Kadapa, Andhra Pradesh.

Featuring fully automatic dry-mix blending towers, our processes are managed via Programmable Logic Controllers (PLC). This avoids manual weight calculation errors, making sure that active binders, polymers, and graded sands are matched exactly as formulated by our laboratory chemists.

With an annual capacity exceeding 75,000 metric tons, we maintain consistent supply lines to commercial dealers and heavy-infrastructure project sites.

Bycrete Machinery Towers
Processing Steps

The Production Flow

From mineral sourcing to packing, every stage undergoes automated checking protocols.

01

Material Intake

Raw silica sand is washed, size-graded in multi-deck vibratory screens, and stored in dry silos to remove moisture.

02

PLC Batching

Specific formulas are chosen in the control room. Computer systems release ingredients from silos into weigh hoppers.

03

Homogeneous Mixing

High-speed paddle mixers blend the materials. Polymers disperse uniformly in cement matrices within 3-4 minutes.

04

Packaging & Dispatch

Bags are filled via automated nozzle packers, sealed, shrink-wrapped on pallets, and transferred to the depot.

Quality Testing Machinery
Quality Assurance

Advanced Standard Testing Laboratory

Consistency is our primary target. Every batch of Bycrete adhesive undergoes testing protocols before leaving the plant.

Tensile Adhesion Strength Check

Ensuring our adhesives sustain shear and vertical pulling loads on various concrete substrates.

Deformability & Open Time Test

Verifying open chemical adjustability window and flexibility ratings under hot conditions.

Water Submerged Shear Test

Particularly for Type 3 adhesives (BS 925), verifying bond strength under pool immersion conditions.

View Laboratory Certificates
Plant Infrastructure

Automated Machinery & Equipment

Inside our state-of-the-art Kadapa processing facility.

Batching Silo Machinery
High Speed Mixer Line
Automated Nozzle Packaging
Heavy Duty Conveyor System
Eco Friendly

Sustainable Formulations

Bycrete is committed to green construction guidelines. Our laboratory focuses on reducing carbon footprint by using supplementary cementitious materials.

Our adhesives and ready-mix plasters are formulated with low Volatile Organic Compounds (VOC), ensuring healthier indoor air quality for modern commercial and residential buildings.

Low VOC

Indoor Air Quality Safe

Zero Water

Self-Curing Technologies

Eco Plant Formulations